Shengnong Food Safety Traceability System: The Value of a Chicken
With the changes in the dietary structure of residents, society is paying more and more attention to food safety, and people are eager to understand the story behind the “guests†on the table. Chicken is the “frequent guest†on the table of the people, but the process of slaughtering and processing broilers is little known.
At present, Shengnong, which slaughters more than 1 million broilers a day, is at the leading level in China. Why does Shengnong be able to slaughter more than 1 million people per day? How is each broiler slaughtered? How to control health and safety during the slaughtering process? Recently, reporters walked into the third of Shengnong Development Co., Ltd. with these problems. Slaughter factory.
The value of life segmentation on the assembly line
At 8 o'clock in the morning, in the third slaughter plant of Shengnong, the workers were busy unloading the broiler. Every day, 200,000 broilers are transported here from different chicken farms to end their lives.
After passing each safety test, each chicken was sent to the hanging chicken workshop. The workers systematically took out the broiler from the chicken cage and then hung the chicken upside down on the assembly line. The movement was very skilled. "We can hang 800-1000 chickens per hour." The worker said, "In order to avoid glare, the broiler flapping wings is too tight, and the hanging chicken workshop should be darker."
The broilers felt some unusual atmosphere, and when they couldn't figure it out, they were instantly fainted. "This is also euthanasia, it is the welfare of broiler chicken." The person in charge of the slaughter factory said with a smile that scientific and reasonable pre-slaughter management and animal welfare technology can effectively improve the quality of chicken meat, as well as the tenderness and flavor of chicken.
After the broiler is stunned by the current, it begins to enter the slaughtering process. After the throat is bled and the hair is removed at high temperature, the machine automatically removes the dirt and then goes to the head and claws. The reporter noticed that this link is not "bloody". Open the intestines, but use the machine to open the anus to remove the internal organs. "This can avoid chicken blood and not contaminate chicken." The operator told the reporter that the chicken viscera that was thrown out was inspected by the quarantine personnel, and qualified to enter the next process. If it was found to be inconsistent with the standard chicken internal organs, match it. The chicken will also fall off automatically from the hook.
Advanced automatic system
Automatic workshop panorama
Chicken has the characteristics of high protein, low fat, low calorie and low cholesterol. It is the world's fastest growing, high quality and low quality meat. In the store you can buy chicken legs, chicken neck, chicken feet and other chicken products. During the split, the reporter saw the busy figures of the staff wearing pink overalls.
An employee is using a knife to divide the line on the body of the chicken. After a few seconds, the body of the broiler is divided into multiple areas. Following the assembly line, the employees behind it will follow the lined area of ​​the employee and the different parts of the chicken. Excision and segmentation are performed, and the size, color, length and width of the broiler chicken are quantitatively selected, trimmed and detected.
“Dividing the line is a technical activity, and it is generally operated by experienced and experienced employees.†The person in charge told the reporter that the Shengnong chicken products are divided into four series: leg series, chest series, wing series, chicken feet and other by-products. It can be divided into more than 300 varieties, and each variety has strict standards for its length and weight.
The machine will automatically enter the manual segmentation program after the machine is dirty. The
Workers work in the split room
After the division, the workers weighed the different parts of the chicken and vacuum packed them, then placed them in a quick-freezer at -28 °C to ensure the freshness of the chickens. After quick freezing, they were transferred to a -18 °C freezer. "The chicken products you saw today were eaten at KFC and McDonald's in two days." The operator smiled. This is indeed the case. The thousands of tons of chicken products produced by the five slaughter factories in Shengnong are mostly supplied to fast food tycoons such as KFC, McDonald's and Dicos. At present, Shengnong is the largest supplier of KFC and McDonald's.
Extend the industrial chain to give full play to the value of chicken scraps.
Advanced technology has prompted a chicken to be divided into various chicken products, to the people's table, and then to become wealth. But the source of wealth is far more than the chicken itself. The chicken feathers, chicken intestines, chicken blood, chicken manure and other scraps are also the raw materials for the creation of the value of the sacred farmers.
"The things on the St. Farmer's chicken are not the same." The person in charge told the reporter that the chicken's scraps have many uses, such as chicken blood, chicken intestines, chicken feathers, chicken internal organs, broken chicken racks, and phased elimination of chickens. Chicken miscellaneous, processed by advanced professional equipment, can be converted into non-avian animal protein feed or feed additives such as blood meal, feather meal, chicken viscera powder, chicken bone meal.
In the past, the stinky chicken dung was not stinking in Shengnong today, but it was "fragrance". The person in charge told the reporter that chicken manure is the main raw material of the two industries of Shengnong. One is to use organic fertilizer for chicken manure and the other is to generate electricity.
Slaughtering and processing is an important link in the Shengnong industrial chain. This link, together with organic fertilizer production and chicken manure power generation, realizes the comprehensive and efficient utilization of broiler industry resources, and turns waste into treasure, making the best use of it and realizing it. A pollution-free cycle of sustainable economic production. The wastewater generated by each slaughter plant is fully environmentally friendly, and the slaughter plant sewage treatment plant is the national environmental monitoring and control point.
The short-term contribution of life is great. A chicken is a treasure inside and outside, and it can be said that it is "heavier than Taishan".
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